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Ken Shirriff

Here's a closeup of the hammers in action as the Shuttle teleprinter prints a line. 3/12

youtu.be/1SjtmePBZjo

23 comments
Ken Shirriff

The teleprinter design thrown together in just 7 months after a delay in the TDRS satellites meant that the fancier digital printer wouldn't work for the first few flights.

Although the Interim Teleprinter was expected to be used for a short time, it remained in operation for over 50 flights, acting as a backup printer. 4/12

Pilot Overmyer reading a printout from the teleprinter. A long stream of yellowish paper is floating in the air. From National Archives
Ken Shirriff

The teleprinter was based on a military communications terminal, with many modifications. The keyboard was removed and boards were added to interface with the Shuttle's audio system.

The system still contained a word processor, unusable without the keyboard. 5/12

A line drawing of the military teleprinter. It is a chunky box with a keyboard on the front. From the Operator's Manual.
Ken Shirriff

This view inside the teleprinter shows the three custom Shuttle boards (left), the power supply (blue), and the four logic boards (right).
6/12

Inside the Shuttle teleprinter, showing the electronics. There are three custom Shuttle boards on the left and four logic boards on the right. These boards are plugged vertically into the backplanes. In the middle is a large horizontal blue board for the power supply.
Ken Shirriff

I reverse-engineered the three custom Shuttle boards to determine the signal format (FSK with 3600 Hz and 7200 Hz).
A digital circuit demodulates the signal using auto-correlation. 7/12

A printed circuit board with a few ICs on it, as well as resistors, capacitors, etc. It has two metal-can voltage regulators at the bottom.
Another circuit board with a few ICs and other components on it.
This circuit board has ICs and a quartz crystal.
Ken Shirriff

The Shuttle teleprinter kept the four logic boards from the military teleprinter: the CPU board, print control board, communication board, and memory board. These implemented a 6800-based microprocessor. 8/12

The CPU board has a 6800 processor, 4K of ROM, 4K of DRAM, and a peripheral interface adapter chip. The board is crammed with chips.
The print control board has circuitry to read characters from memory, compare them with the drum location, and drive the hammers. It also has a PIA I/O chip.
The communications board has an 8251 chip to convert serial to parallel. It also has clock generation circuitry, filtering, demodulation, and an I/O chip.
The memory board has additional RAM and ROM to support the word processing feature. The board is not as full as the others. It has a sticker "Not for flight".
Ken Shirriff

The teleprinter was mounted in a storage locker in the Shuttle middeck, one level below the flight deck. 9/12

Eleven storage lockers in the shuttle, to the left of the airlock. One locker is indicated with an arrow. The teleprinter was not installed for this photo. Photo by DMolybdenum
Mission Specialist Thagard getting output from the teleprinter on the Shuttle.
A closeup of the storage lockers. The connectors for the teleprinter are on the front of the storage locker door, with wires attached. The neighboring storage locker is labeled "Bees", as it contained 3300 honeybees for a science experiment.
Ken Shirriff

We managed to get the printer operational. This wasn't easy because the rubber rollers had turned to liquid, gumming up the mechanism. CuriousMarc carefully disassembled the printer, cleaned all the parts, and realigned the hammers. 10/12

youtube.com/watch?v=EDeL15amsu

Ken Shirriff replied to Ken

Credits: printer restoration done with CuriousMarc, @tubetime, and Mike Stewart. Printer provided by Marcel. Shuttle photos from catalog.archives.gov. Locker photo from DMolybdenum, drawing from the military teleprinter manual.
12/12

Peter replied to Ken

@kenshirriff @tubetime that is incredibly cool. It’s a shame the YouTube video wasn’t longer showing the reverse engineering effort undertaken. I love all your work as it’s quite extraordinary what was built so quickly with such engineering skills.

Ken Shirriff replied to Peter

@plambrechtsen @tubetime CuriousMarc will make a video on the restoration at some point.

Peter replied to Ken

@kenshirriff @tubetime your AGC rebuild series is still one of my favourite on YouTube.

chico replied to Ken

@kenshirriff
This is amazing. I think I now know where some espionage movie title sequences with typed characters showing up out of order come from: a teleprinter.

Valtteri Koskivuori replied to Ken

@kenshirriff @tubetime Wonderful restoration! Tangentially related, I read that the optional copier for the DEC VT52 used electrolysis to print onto damp paper using a helical electrode on a spinning drum. I found drawings and docs, but as far as I can tell, there are no working units that have been demonstrated on video anywhere. Would be really cool to see that in action! Very few terminals seem to have ’add water’ as a regular maintenance item 😄

Screenshot of page 6-7 of the VT52 DECScope Maintenance Manual
Richie Rich

@kenshirriff CuriousMarc is such a cool guy. What a freak. 😎🤖

Ken Shirriff

@glowl What could go wrong with bees on a Space Shuttle? Appropriately, the experiment was sponsored by HONEYwell.

Photo from airandspace.si.edu/collection-

The bee habitat box that flew on the Shuttle for a student experiment. It has three wooden frames mounted in a box with meshing.
Mer-fOKxTOwl replied to Ken

@kenshirriff i remembered there being something real about that, i assume the "bees" in the picture i initially answered to is an acronym for something else?

you're all idiots

@kenshirriff these old designs are amazing, real time data processing with a hundred hardware actuators all on a ~1 MHz 8-bit CPU, 4K ROM and 4K RAM.

These days you can buy watches with several GHz class CPUs and a couple of gigabytes of RAM.

Wikinaut

@kenshirriff

I love auto-correlation functions / functionality and used that for certain tasks in the past, too.

Henning Paul DC4HP

@kenshirriff Interesting that they deliberately went for the delay-line approach with harmonic FSK tones. All other contemporary systems (e.g. Bell 202 and V.23) used non-harmonic tones (in order to avoid bit errors due to nonlinear distortion on the line).

Penguin

@kenshirriff Worked on that comm terminal as engineer for US Army Signal Corps in 1969. Was used in Vietnam War. May still have the manual I proofread way back when. Interesting it found another life 🙂

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