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Tube❄️Time

think i'll figure out how to refill these old HP plotter pens.

22 comments
Tube❄️Time

Marc has a video about his technique. i tried it with one pen but it's a bit labor intensive, and a commenter on his video found a better way!

youtube.com/watch?v=h-oj4HrTH1

Tube❄️Time

this commenter has a really simple technique, so let's try it out!


@calmissile1
5 years ago
Thanks for the inspiration of finding a solution to refilling these dry pens.  I used your idea but found a far easier way to remove the top.  No lathe required (even though I have several).  With a small set of wire cutters, pull the pen tip straight out.  It comes out easy.  Grab it as close to the pen body as possible.  I then insert a small allen wrench in the hole.  Hold the body of the pen in a pair of pliars at the ridge and tap out the top plug by tapping on the allen wrench.  Presto, the top pops out and no damage to the plug or the pen.   Just completed 12 pens and bought the multicolored Sharpie set for $9.

Doug
Tube❄️Time

go in with side cutters very close to the part where the fiber tip meets the plastic. *very gently* grip the fiber tip and start to pull it out, changing the position of the side cutters as needed

Tube❄️Time

and the fiber tip is out! notice all the crusty dried ink.

Tube❄️Time

poke in a small Allen wrench (like this 0.050" one) all the way to the back plastic plug

Tube❄️Time

secure the Allen wrench in a small vise around 2-3mm from the pen. then give the ring around the pen a push, and the cap pops right off!

Tube❄️Time

then you can fish out the ink reservoir with a dental pick or something.

Tube❄️Time

put the fiber tip back in by just holding it with a Kim wipe and pushing it gently back in place.

Tube❄️Time

these are pretty dried out so i am soaking the entire plastic pen and fiber tip (with the reservoir removed) in water. we'll see if that works.

Davide Bucci

@tubetime great stuff. I have two HP plotters and many dried out pens, I’ll try the technique: mastodon.sdf.org/@davbucci/111

Niclas Hedhman

@tubetime

Another idea; Isn't the tip soft enough to poke a syringe through it? If so, it should be less messy and probably allow for more refill cycles. Just an idea.

Tube❄️Time replied to Niclas

@niclas it's not that soft and I'd worry about damaging the fibers

Tube❄️Time

ok next step is to take apart a fine tip sharpie and remove the internal ink reservoir. then cut a short length off.

Tube❄️Time replied to Tube❄️Time

take that little stub of a new ink reservoir and jam it into the cleaned pen, and then snap the cap back in place.

Tube❄️Time replied to Tube❄️Time

i've found that it actually helped if i didn't clean the fiber tip too thoroughly. just enough to loosen up the existing ink. i suppose you'll need to clean it out completely if you're changing the color or whatever.

Tube❄️Time replied to Jeff

@jhaluska it's not that bad, i wore one glove and only got one drop of ink on my fingers.

Jeff Haluska replied to Tube❄️Time

@tubetime Maybe when you do it, if I were to try this it would look like somebody attempted to kill me with a sharpie.

GRNCH.tez

@tubetime this totally worked for me too thanks!

Darryl Ramm

@tubetime Philip Freidin modifies a pilot? pen that happens to fit almost exactly. IIRC he takes a little shave off them in a lathe. Not sure what exact pen he uses. I suspect that gives you a lot longer use time, but then the long pen won't work on a carousel.

Nick Burns

@tubetime know of a good source on how hook one up to a modern computer? I have a big old HP plotter but I’m not really sure where to start

Tube❄️Time

@bricklearns mine has a serial port on it, so I'll just use a USB-serial adapter.

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